UNI-T UT512E Digital Insulation Resistance Tester with 2.5kV Output
Overview
The UNI-T UT512E is a professional-grade digital insulation resistance tester designed for electricians and maintenance professionals who demand precise measurements and reliable performance. With a maximum test voltage of 2.5kV and insulation resistance measurement up to 1TΩ, the UT512E delivers the power and accuracy needed for testing industrial motors, cables, transformers, and electrical installations. This versatile instrument combines advanced testing capabilities with intuitive operation, making it an essential tool for preventive maintenance and troubleshooting in industrial environments.
Built to meet the demands of professional applications, the UNI-T UT512E features polarization index (PI) and dielectric absorption ratio (DAR) testing capabilities, automatic data storage, and a robust design that stands up to the rigors of daily use. With CAT IV 600V safety ratings, you can work confidently even in high-energy industrial environments.
Key Features
- High voltage output range up to 2.5kV with precise control
- Wide insulation resistance measurement range up to 1TΩ
- PI and DAR measurement for comprehensive insulation quality assessment
- Automatic leakage current display for enhanced diagnostic capabilities
- Step voltage testing with 10% increments for detailed analysis
- Comparison function for quick pass/fail decisions
- Automatic discharge for safety after testing
- Large LCD display with backlight for easy reading in all environments
- Data storage for up to 999 sets of measurements
- USB interface for PC software analysis and reporting
- CAT IV 600V safety rating for industrial environments
- Robust construction for field reliability
UNI-T UT512E Details
Advanced Measurement Technology
The UT512E features sophisticated measurement technology that delivers reliable results across multiple test voltage ranges (500V, 1000V, and 2500V). Its wide insulation resistance range enables testing of various electrical components, from small motors to large industrial transformers. The precise 10% stepping voltage function allows for detailed insulation assessment, helping you detect potential weaknesses before they cause failures.
Comprehensive Insulation Analysis
Beyond basic resistance measurements, the UT512E performs advanced insulation quality tests with both Polarization Index (PI) and Dielectric Absorption Ratio (DAR) functions. These time-based measurements provide insight into insulation aging, moisture content, and contamination, allowing for predictive maintenance decisions that prevent costly equipment failures and downtime.
Safety-First Design
The UNI-T UT512E incorporates multiple safety features, including automatic discharge after testing, high voltage warning indicators, and live circuit detection that prevents testing on energized equipment. The instrument's CAT IV 600V safety rating ensures protection even in high-energy industrial environments, giving technicians confidence when working on critical systems.
Enhanced Productivity Features
Work more efficiently with productivity-enhancing features like the 999-set data storage capacity, allowing comprehensive documentation of testing across multiple equipment points. The monitoring function displays both test voltage and discharge state, giving technicians real-time feedback during operations. The timing function automatically records test duration for standardized testing protocols, ensuring consistent measurements across all equipment.
Professional Applications
Electrical Contractors
Electrical contractors rely on the UT512E for commissioning new installations, verifying insulation integrity before system energization, and documenting compliance with safety standards. Its ability to store 999 measurement sets makes it ideal for comprehensive testing of large installations, while the USB interface enables easy transfer of data for professional reporting.
Industrial Maintenance
Maintenance teams use the UT512E to implement preventive maintenance programs that detect insulation degradation before catastrophic failures occur. The instrument's PI and DAR functions provide early warning of insulation aging, moisture absorption, or contamination, allowing for scheduled repairs that minimize production downtime and extend equipment life.
Utility Companies
Power distribution technicians depend on the UT512E's 2.5kV test capability and CAT IV safety rating when testing transformers, switchgear, and underground cables. The comparison function allows quick verification against established standards, while the voltage stepping feature helps characterize insulation performance under varying voltage stress.
HVAC Service Professionals
HVAC technicians use the UT512E to diagnose motor winding issues, verify compressor integrity, and test control circuits. The automatic discharge feature provides safety when moving between test points in complex systems, while the backlit display ensures readability in dimly lit mechanical rooms.
Technical Specifications
Parameter |
Specification |
Insulation Resistance Range |
500V: 0.5MΩ~5GΩ 1000V: 2MΩ~10GΩ 2500V: 10MΩ~100GΩ |
Basic Accuracy |
±(3%+5) |
Test Voltage Output |
500V/1000V/2500V |
Test Voltage Accuracy |
±(0%~20%) |
Short Circuit Current |
<2mA |
DC Voltage Measurement |
30~1000VDC, ±(2%+5) |
AC Voltage Measurement |
30~750VAC, ±(2%+5) |
Low Resistance |
0.1Ω~999.9Ω, ±(1%+3) |
Data Storage |
999 sets |
Display |
Digital LCD with backlight |
Auto Power Off |
Approx. 15 minutes |
Power Supply |
8 x LR14 alkaline batteries |
Safety Rating |
CAT IV 600V |
Dimensions |
202 x 155 x 94mm |
Weight |
Approx. 500g (without batteries) |
Optional Accessories
Remote Test Lead Set
Extend your testing capabilities with the optional remote control test lead that allows for one-handed operation in hard-to-reach areas. This accessory improves safety and convenience when testing elevated equipment or in confined spaces.
Compatible Models
- UNI-T UT512E 2.5kV Insulation Resistance Tester
Installation
Simply connect the remote test lead to the tester's input terminals. No additional setup or configuration required.
Package Contents
- UNI-T UT512E Insulation Resistance Tester
- 2pcs of one plug test leads to one alligator clip (black and green)
- 1pc of two plugs test lead to one alligator clip (red)
- USB cable
- Power adapter
- 8 x LR14 alkaline batteries
- English user manual
- Carrying case
- Test certificate
UNI-T Insulation Tester Comparison Table
Feature |
UT512E |
UT513A |
UT513B |
UT513C |
Max Test Voltage |
2.5kV |
5kV |
5kV |
5kV |
Max Insulation Resistance |
100GΩ |
1000GΩ |
2TΩ |
5TΩ |
PI/DAR Test |
Yes |
Yes |
Yes |
Yes |
Stepping Voltage |
Yes |
Yes |
Yes |
Yes |
Data Storage |
999 sets |
18 sets |
999 sets |
999 sets |
LCD Display |
Backlit |
Backlit |
Dot matrix |
Dot matrix |
Bluetooth Support |
No |
No |
No |
Yes |
Power Supply |
8 x LR14 batteries |
8 x LR14 batteries |
Lithium battery |
Lithium battery |
CAT Rating |
CAT IV 600V |
CAT III 600V |
CAT IV 600V |
CAT IV 600V |
FAQ
How often should I perform insulation resistance testing?
For critical equipment, quarterly testing is recommended. For standard motors and cables, annual testing is typically sufficient. However, follow industry-specific standards and manufacturer recommendations for your particular equipment.
What is the difference between PI and DAR measurements?
Polarization Index (PI) is the ratio of insulation resistance measured at 10 minutes to the value at 1 minute. It indicates long-term insulation quality and moisture/contamination presence. Dielectric Absorption Ratio (DAR) is the ratio of resistance at 60 seconds to the value at 30 seconds, providing a quicker assessment of insulation condition.
How does the UT512E compare to competitors?
The UNI-T UT512E offers exceptional value with features often found in testers costing significantly more. Compared to similar models like the ETCR 3500, the UT512E provides better data storage capacity (999 vs. typical 100-200 sets) and more comprehensive insulation analysis capabilities, all at a competitive price point.
Can the UT512E be used for preventive maintenance programs?
Absolutely. The UT512E's PI and DAR functions, combined with its data storage and PC interface capabilities, make it ideal for implementing comprehensive preventive maintenance programs. By tracking insulation values over time, maintenance teams can identify degradation trends and schedule maintenance before failures occur.
What safety precautions should I take when using the UT512E?
Always ensure the circuit under test is completely de-energized and disconnected from power sources. Use appropriate PPE including insulated gloves when working with high voltages. Always connect the tester to the circuit before activating high voltage output, and ensure automatic discharge has completed before disconnecting test leads.
Customer Testimonials
"The UT512 has become an essential part of our maintenance toolkit. Its ability to store hundreds of test results has streamlined our documentation process, and the PI function has helped us identify several motors with deteriorating insulation before they failed." - Miguel C., Industrial Maintenance Supervisor
"As an electrical contractor working in industrial environments, I need equipment I can trust. The UT512's CAT IV rating gives me confidence when testing in high-energy locations, and its voltage stepping feature provides detailed information I can't get from basic insulation testers." - Sarah L., Master Electrician
"The price-to-performance ratio of the UT512 is unbeatable. I've used more expensive testers that don't offer the data storage or measurement capabilities this unit provides. The battery life is impressive too - I can go weeks between changes even with daily use." - Rajiv P., Facilities Engineer
Warranty and Support
UNI-T stands behind the UT512 with a comprehensive 12-month warranty covering manufacturing defects and component failures under normal use conditions. Our global technical support team is available to assist with operation questions, application guidance, and troubleshooting.
Ready to Elevate Your Electrical Testing Capabilities?
The UNI-T UT512 Insulation Resistance Tester combines advanced measurement technology with user-friendly operation to deliver the reliability professionals demand. Whether you're maintaining critical industrial equipment, commissioning new installations, or diagnosing electrical issues, the UT512 provides the accuracy, features, and durability you need.
Order your UNI-T UT512 today and experience the perfect balance of performance, reliability, and value.