Solutions for EV Battery Systems

Solutions for EV & Battery Systems

Electric vehicle development and battery storage engineering demand instruments that can handle high currents, wide voltage ranges, and complex mixed-signal environments. From battery cell characterization to BMS debugging to charging circuit validation, UNI-T provides the precision tools that EV engineers rely on — at price points that let you equip every bench.

EV battery testing with UNI-T instruments

Oscilloscopes — Mixed-Signal Debugging for BMS & Power Electronics

Battery management system debugging requires simultaneous analog and digital capture. The MSO5034HD (350MHz, 12-bit) provides the signal fidelity needed to analyze switching transients in DC-DC converters and inverter drives, while its 16-channel logic analyzer captures CAN, SPI, and I2C communication between BMS modules. For higher bandwidth requirements in power electronics R&D, the MSO5104HD (1GHz) handles fast switching edges in GaN and SiC designs.

For production validation and field service, the MSO3034HD offers an excellent balance of performance and value with CAN/LIN bus decoding built in.

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DC Power Supplies & Electronic Loads — Battery Simulation & Testing

Simulating battery charge and discharge cycles requires programmable power supplies and electronic loads working in tandem. The UDP6952B (600W, 60V/25A) provides the high-current output needed for battery charging simulation, while the UTL1040S (400W DC load) handles discharge testing with programmable constant-current, constant-voltage, constant-power, and constant-resistance modes.

For lower-power cell-level testing, the UDP3305S (4-channel linear supply) provides the low-noise, precise output needed for individual cell characterization.

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Power Meters — Efficiency & Compliance Testing

Measuring charger efficiency and validating power conversion stages requires dedicated power analysis. The UTE310 provides 300kHz bandwidth with harmonic analysis up to the 50th order — essential for evaluating switching power supplies and onboard chargers. For three-phase systems like EV motor drives, the UTE323 handles simultaneous 3-channel measurement with high-precision 0.1% accuracy.

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Field & Service Tools

EV service technicians need rugged, reliable handheld instruments. The UT197 industrial TRMS multimeter with Bluetooth provides CAT III 1000V / CAT IV 600V safety ratings and wireless data logging. For high-current measurement on battery packs, the UT222 clamp meter handles up to 2500A AC/DC. The UT512E insulation resistance tester (2500V) validates battery pack isolation integrity.

Thermal imaging reveals hotspots in battery packs, charging connectors, and power electronics before they become failures. The UTi720A (256×192) is built for industrial inspection, and the UTi260B offers heavy-duty durability for shop environments.

Need Help Building Your EV Test Bench?

Contact our team or call 888-668-UniT (8648) for application-specific recommendations and volume pricing.